# Phase 3 — AI Features & Dashboard Upgrade **Date:** 2026-07-11 **Status:** Approved --- ## Scope Phase 3 adds AI-assisted capabilities via the Claude API and upgrades all role dashboards from placeholders to functional views. Similar-incident retrieval (pgvector) is deferred to Phase 4. **Deliverables:** 1. Upgraded dashboards for all 5 roles 2. Report quality check (AI) 3. Severity/category suggestion at triage (AI) 4. RCA/CAPA drafting assistant (AI) --- ## 1. Dashboard Upgrades ### Approach Replace placeholder home pages for each role with data-driven dashboards scoped to what that role needs to act on. All dashboards are server-rendered (Next.js App Router, `force-dynamic`). Site/zone heatmap is a plain HTML table with Tailwind bg-opacity intensity — no canvas library. ### Role Dashboards **HSE Officer** — `/hse/dashboard` (upgrade existing) - Leading vs lagging split: near_miss + hazard = leading indicators; injury + lti = lagging - Site/zone heatmap: incident count per site × zone, color-coded by intensity - CAPA on-time completion rate: `(verified CAPAs where completed_at <= due_date) / total verified * 100` - Top 3 incident categories by count (current month) - Top 3 root causes from `investigations.root_cause_summary` (simple text frequency, no NLP) - DOSH-reportable filing status: counts of `dosh_reports` rows by status (not_required / pending / submitted) - CSV export endpoint: `GET /api/dashboard/export?role=hse` — all incidents with key fields **Management** — `/management` (upgrade placeholder) - This month vs last month incident count (delta + arrow) - LTI count (incidents where `medical_status = 'lti'`) - Severity distribution bar (count per severity 1-5) - Leading/lagging split (same calc as HSE) - CAPA overdue count (status = 'overdue') - Site comparison table: incident count per site, sorted descending - CSV export: `GET /api/dashboard/export?role=management` **Supervisor** — `/supervisor` (upgrade placeholder) - Scoped to `user.site_id` — only their site's data - Open incidents count + list (status != closed), linked to incident detail - CAPA status summary for their site: open / in_progress / overdue counts - Overdue CAPAs: list with owner name + due date **CAPA Owner** — `/capa-owner` (upgrade placeholder) - Scoped to `capa_actions.owner_user_id = current_user` - My open CAPAs: list with incident ref, description, due date, status - Overdue count highlighted in red - No export needed **Reporter** — `/reporter` (upgrade placeholder) - Scoped to `incidents.reported_by = current_user` - My submissions: list with reference_no, date, type, current status - Status shown as colored badge (reported / triaged / investigating / capa_pending / verification / closed) - No export needed --- ## 2. AI Features ### Architecture - All Claude API calls: server-side only, `/app/api/...` routes - Model: `claude-sonnet-4-6` - API key: `ANTHROPIC_API_KEY` env var (never client-side) - Every AI suggestion logged to `audit_log` with: table=`ai_suggestion`, action=`suggested`, old_value=null, new_value=JSON of suggestion, changed_by=current user ### 2a. Report Quality Check **Trigger:** Incident report form submit — before DB write, client POSTs to quality-check route first. **API route:** `POST /api/incidents/quality-check` **Request payload:** ```json { "description": "string", "incident_type": "injury | near_miss | ...", "injury_involved": true, "evidence_count": 0 } ``` **Claude prompt strategy:** Send incident fields; ask Claude to return a JSON array of short warning strings covering: vague description (< 20 words), injury with no photo, no location detail, missing witness info for serious incidents. **Response:** ```json { "warnings": ["Description too vague — add what happened and where", "Injury reported but no photo attached"] } ``` **UI:** If warnings exist, show yellow warning panel above the submit button listing each warning. "Submit anyway" button still present — user is never blocked, only informed. **Audit log:** Not logged (no human decision to record — warnings are informational only). ### 2b. Severity/Category Suggestion (Triage) **Trigger:** "Get AI suggestion" button in existing triage panel at `/hse/incidents/[id]/triage`. **API route:** `POST /api/incidents/[id]/ai-triage` **Claude prompt strategy:** Send description, incident_type, injury_involved, lost_days. Ask Claude to return suggested severity 1-5 with confidence (high/medium/low) and one-sentence reasoning. Return as JSON. **Response:** ```json { "suggested_severity": 3, "confidence": "medium", "reasoning": "Injury involved with medical treatment but no LTI reported — consistent with severity 3." } ``` **UI:** Suggestion card appears below the severity input in the triage form. "Accept" pre-fills the severity field. HSE can ignore and type their own value. Card shows confidence label and reasoning text. **Audit log:** On triage form save, log: suggested_severity, confidence, human's final severity value. `record_id` = incident id. ### 2c. RCA/CAPA Drafting Assistant **Trigger:** "Generate suggestions" button in investigation workspace at `/hse/incidents/[id]/investigation`. **API route:** `POST /api/incidents/[id]/ai-rca` **Claude prompt strategy:** Send incident description, investigation findings_text, root_cause_summary. Ask Claude to return: 2-3 root cause categories (from standard EHS taxonomy: Human Factors, Equipment Failure, Procedure, Environment, Management System) + 2-3 draft CAPA action descriptions as JSON array. **Response:** ```json { "root_causes": [ { "category": "Procedure", "explanation": "No documented SOP for forklift loading at Dock A" } ], "capa_drafts": [ "Develop and implement SOP for forklift loading operations at all dock areas within 14 days", "Conduct refresher training for all forklift operators on LOTO procedure by end of month" ] } ``` **UI:** Collapsible "AI Suggestions" panel below the RCA form fields. Each root cause has a "Use this" button that appends text to `root_cause_summary`. Each CAPA draft has a "Create CAPA" button that opens the CAPA creation form pre-filled with that description. **Audit log:** Log on button click: which suggestion index was used, full suggestions array as old_value context. `record_id` = incident id. --- ## 3. Data & Schema No new DB tables required. Existing `audit_log` table handles AI suggestion logging via `action = 'ai_suggested'`. CSV export routes query existing tables — no new schema. --- ## 4. Implementation Order 1. Dashboard — HSE (upgrade existing, most complex) 2. Dashboard — Management 3. Dashboard — Supervisor 4. Dashboard — CAPA Owner 5. Dashboard — Reporter 6. CSV export endpoint (shared, covers HSE + management) 7. Report quality check (AI) 8. Severity suggestion at triage (AI) 9. RCA/CAPA drafting assistant (AI) --- ## 5. Out of Scope (Phase 3) - Similar-incident retrieval via pgvector — Phase 4 - WhatsApp notifications — Phase 4 - Multi-language UI — Phase 4 - CAPA effectiveness re-check automation — Phase 4 - Risk heatmap / predictive analytics — Phase 4